Homemade Barbecue Sauce + Canning in Sauce Bottles with Lug Lids

Impress your friends with tasty homemade barbecue sauce, preserved in commercial sauce bottles and capped with one-piece lug lids. Enter here to win a case of the sauce bottles and a $50 store credit to Fillmore Container!

four finished jars of barbecue sauce

In the last few years, I’ve gone from being barbecue sauce ambivalent to being pretty into the stuff. A big part of my change in attitude stems from the fact that I make most of the barbecue sauce I consume these days. That means that I get to customize the flavor, sweetness, and heat and create something that I’m actually excited to paint on chicken or use as a braising medium for a meaty pork shoulder.

ten pounds of tomatoes

In the past, I’ve made barbecue sauce from peaches, cherries, and apple butter. This time, I’ve embraced the traditional approach and have made a version that starts with tomatoes. To maintain the classic theme, I’ve also preserved it in honest-to-goodness twelve ounce barbecue sauce jars from Fillmore Container (enter the giveaway for these jars and a $50 Fillmore Container store credit!).

Twelve ounce bbq sauce jars

Let’s talk about preserving in these bottles before digging into the making of the sauce. They are designed for commercial production, so they will give your sauce a professional look (which is particularly fun if you’re giving the sauce away as a gift or taking it to a food swap).

Sauce bottle and lug lid

These bottles come in two different versions. One uses lug lids, and the other uses a continuous thread (just like mason jars do). I typically opt to use the jars that take the lug lid closure because the lids have a button that depresses when the jar has sealed. I find that that makes it easier to tell whether you’ve gotten a good seal or not and I always appreciate that kind of clarity.

sauce bottles in the canning pot

You prep these bottles the same way you do mason jars. Wash them with warm, soapy water and then when your sauce is nearing completion, put them in a boiling water bath canner and bring them up to temperature. You also want to warm the lids you’ll be using, to ensure that the plastisol is ready to form a good seal. For more on canning with one-piece lug lids, read through this post.

narrow mouth adaptor for canning funnel

Once the jars are hot and the sauce is sufficiently cooked down, it’s time to fill. It can be tricky to fill these bottles because the opening is fairly narrow. I’ve solved that issue by using the wide-ish funnel from this set to adapt my regular stainless steel funnel to fit. It helps to get the sauce into the jars without splatter or mess.

sauce bottle filling station

I fill the jars to approximately 1/2 inch headspace, wipe the rims, and twist on the lug lids. At this point, you want to take care to twist the lids tightly enough to ensure that the plastisol comes into contact with the rim of the jar, but not so tightly that the air can’t vent during the boiling water bath. Then you process.

Because the jars are nearly 8 inches tall, it can be a bit of a trick to find a pot that’s tall enough to hold them fully submerged. Make sure to test the jars for size in your pot before you get everything set up.

six pounds of tomatoes in a colander

Now, to the sauce. As I was creating my recipe, I referenced a number of sources, including the National Center for Home Food Preservation, the Ball Blue Book, and the old Complete Book of Home Preserving. All three sources had nearly identical recipes, and so I used their work as a starting place.

I opted to leave out the peppers and celery, used a combination of brown sugar and molasses to sweeten, and upped the amount of vinegar a little to make a sauce that was a bit tangier.

barbecue sauce starting ingredients

Making a sauce like this is a multi-stage process, but the end result is worth the effort. First, you combine the tomatoes, onions, garlic, and jalapeno in a large pot and cook them down until totally soft. Once the onions are tender (because they’re the toughest to start with), push the vegetables through a food mill fit with its finest screen. This separates the fibrous solids from the sauce and makes for a better finished product.

finished barbecue sauce in the pot

Then you add the remaining ingredients and cook the sauce until it has reduced to a thickness that satisfies your sense of what barbecue sauce should be. At this point, I like to puree it with an immersion blender, to get rid of any clumps that formed during cooking.

filled sauce bottles

Then you funnel it into your bottles, cap them, and process for 20 minutes in a boiling water bath canner. When the processing time is up, you want to remove the bottles promptly. The seal is formed when the pressure changes thanks to the temperature differential and so you want to create a situation in which the pressure is strong so that they seal tightly and well.

Once the bottles are cool, they’re ready for labels and either the pantry or your gifting closet.

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Giveaway: BBQ Sauce Bottles & Store Credit from Fillmore Container

Twelve ounce bbq sauce jars

Happy Monday, friends! I’m doing something a little different with this week’s giveaway. Often, when I have a tutorial or recipe to share that’s part of a giveaway, I put it all together in the same post.

However, things can get a little tangled when people want to ask questions about the information I’m offering when leaving a comment is also how you enter the giveaway. So this week, I’m splitting them apart.

four finished jars of barbecue sauce

This is the giveaway post. You’ll use the Rafflecopter widget below for a chance to win a dozen of these nifty BBQ sauce jars and lids and the $50 Fillmore Container store credit. To learn how to use these jars and to get the barbecue sauce recipe, visit this post. This division of content will allow me to better answer any questions you guys may have about the jars and the recipe.

a Rafflecopter giveaway

Disclosure: Fillmore Container is a Food in Jars sponsor. Their sponsorship helps keep the site afloat. They provided the jars you see here and are providing the giveaway prize, both at no cost to me. All opinions expressed are entirely mine.

In Praise of Seconds + Other Good Things

nectarines in a bowl

If you follow me on Instagram, you’ll often see me posting pictures of the seconds I buy for my various canning activities. Seconds are simply the slightly-less-perfect produce that farmers typically can’t sell for full price. I never mind working around a few bruises or superficial marring and so embrace these seconds (both for their affordability and the fact that it helps prevent food waste) for jam, fruit butters, chutneys, and more. I wrote about my love of seconds for the summer issue of Edible Philly and you can read my full piece right here.

I was recently a guest on the 2 Weird Hungry Girls Podcast. We talked all about canning and preserving in this episode (we actually recorded two, so another one will be airing soon), and if you want to hear me get geeky about food preservation, make sure to tune in.

Finally, don’t forget that I’ll be at Philly’s Headhouse Square Farmers Market this Sunday from 10 am to 2 pm with Food Swap! author Emily Paster. We’ll both have books on hand for sale and signature, and I’ll have some white nectarine and lemon jam for you to come and taste.

Oh, and if you need a canning project for this weekend, I highly recommend this Spiced Nectarine Jam. It’s a great one for holiday giving, if you’re starting to think about such things.

Happy weekend, friends!

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Whole Foods Market Field to Store Program + Tangy Eggplant Tomato Spread

Today, I’m partnering with my area Whole Foods Markets to tell you about their 24 Hours Field to Store program and to share my recipe for Tangy Eggplant Tomato Spread. This is a sponsored post!

Whole Foods Market 24 Hours Field to Store sign

One of the things I love most about living in Philadelphia is the amazing access we have to really great, local produce. I’ve been here for nearly 15 years now and have watched how the city has changed for the better. Between the farmers markets, CSA shares, buying clubs, corner stores, and merchants at Reading Terminal Market, it is easier than ever to get my heads on hyper-fresh, seasonal fruits and vegetables that are grown nearby.

Local eggplant at Whole Foods Market

Now, thanks to a partnership between our 11 area Whole Foods Markets and the Lancaster Farm Fresh Cooperative, you can add one more option for incredibly fresh, local produce to the list. They have teamed up for a program called 24 Hours Field to Store. Certain products from LFFC are harvested from the field and delivered to all Philadelphia-area stores within 24 hours.

eggplant, tomatoes, and garlic

The featured item in the Field to Store program changes every two weeks. Last week, they were highlighting gorgeous heirloom tomatoes, and starting today and running through August 16, the featured item is eggplant!

prepping tomatoes for peeling

I was at the Callowhill store on Saturday, and picked up a plump, firm, glowingly fresh eggplant and brought it home for a little experimentation. Knowing that eggplant is a low acid vegetable, I had to be careful when developing a recipe using it that would eventually go into a jar.

simmering eggplant and tomatoes in red wine vinegar

After doing a bit of research, I decided to make a highly acidified spread using eggplant, tomato, and garlic. I peeled and chopped the eggplant, and cooked it down with a small amount of olive oil, a pound of peeled and chopped tomatoes, three cloves of minced garlic, and a full 1 1/2 cups of red wine vinegar.

tangy eggplant and tomato spread

The resulting eggplant tomato spread is a luscious, tangy condiment. It is perfect on slices of toasted ciabatta or in place of tomato sauce on a homemade pizza. The yield is relatively small, so I plan on making more before eggplant season is done.

finished jars of tangy eggplant tomato spread

I’m looking forward to seeing what comes next in the 24 Hours Field to Store program!

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Preserve the Harvest Giveaway

cys-harvest-FB-variants-1-1024x672

I don’t often post about giveaways that other sites are hosting, but this one is just too perfect for you all for me to skip it. Starting this week and continuing throughout the month of August, Countryside Magazine is hosting a series of four preserving-centric giveaways.

At the end of each week, a winner is chosen and the giveaway clock resets with a new collection of tools, supplies, and resources. Food in Jars sponsors Fillmore Container and Mason Jar Lifestyle are both participating, and Fillmore has included copies of my books in weeks one and three!

To learn more about the prizes from Fillmore Container, go here. To enter the first week of giveaways, head over to Countryside. Good luck, friends!

Disclosure: Fillmore Container and Mason Jar Lifestyle are both sponsors of this site. However, no one asked me to write this post. I just wanted to make sure that you guys heard about this awesome opportunity. All thoughts and opinions remain my own. 

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Garlicky Kohlrabi Relish

Looking for something easy and delicious to do with the all the kohlrabi you’ve been getting in your CSA share this summer? This garlicky kohlrabi relish is just the ticket!

vertical jars of garlicky kohlrabi relish

Kohlrabi. It’s one of those vegetables that you find primarily at farmers markets and in your CSA baskets. Knobby round balls with gangly stems and oversized leaves, they look a little like disastrously malformed broccoli.

four kohlrabi bulbs

Once you trim away the stems and leaves (try them in your next veggie stir fry) and peel off the tough outer layer, you’re ready to pickle. You can use kohlrabi in a variety of pickle applications, but I particularly like turning them into a shredded relish.

ten cups shredded kohlrabi

This is one of those preserves that is half pickle, half salad. A forkful or two alongside your favorite sausage is nice. Adding it to a cool soba noodle dish is really delicious. And it’s weirdly delicious in an egg sandwich.

four pints of garlicky kohlrabi relish

If you can’t find kohlrabi, peeled broccoli stems have a similar density and flavor and can easily be swapped in.

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